PTFE Cables

PTFE High Voltage Corona Resistance or CR Cables

We manufacture PTFE High Voltage Corona Resistance (CR) Cables designed for demanding high-voltage applications. These cables are available in conductor sizes from AWG 26 to AWG 10 and operate reliably from 4,000 VAC up to 22,000 VAC (or 9,000 VDC to 49,000 VDC).

Key Features:

Insulation: Corona-Resistant PTFE

Conductor: Silver-Plated Copper (SPC), with options per customer requirement

Voltage Rating: 4,000 VAC to 22,000 VAC / 9,000 VDC to 49,000 VDC

Temperature Range: -65°C to +260°C

Shielding Options: Braid or helically wrapped (served) shields

Shield Materials: SPC, NPC, TPC, BC, SS, or custom

Jacket: Durable PTFE in all standard electronic and bi-color options

Testing:

Dielectric & Spark Testing: 100% length under water

Progressive Stress Testing: Sample-based performance assurance

PTFE Multicore / Multipair Cables

Opulent Wire & Cables Pvt. Ltd. manufactures high-quality PTFE Insulated Multicore and Multipair Cables, conforming to JSS 51038 and U.S. Navy’s MIL-W-27500H specifications. These cables are tailored for advanced applications requiring excellent electrical, thermal, and mechanical performance.

We offer cables with any number of cores or pairs — with or without shielding and jackets — fully customized to meet client specifications. Our cables serve industries such as aerospace, defense, telecommunications, instrumentation, and more.

Construction Options:

• Size Range: AWG 12 to AWG 32 (or as per customer requirements)
• Conductor: Silver Plated Copper (SPC), Nickel Plated Copper (NPC), or Bare Copper
• Core Insulation: PTFE (Polytetrafluoroethylene)
• Shielding: Braided or helically wrapped (served) shields — available in round wire or flat foil
• Voltage Grades: 250V / 600V / 1000V or as per requirement
• Temperature Rating: -65°C to +260°C
• Jacket Insulation: PTFE outer jackets for superior durability
• Color Coding: All electronic color codes, bi-color and tri-color options available

Applications:

These cables are ideal for complex wiring systems where space saving, lightweight, and reliability are critical. They offer excellent resistance to chemicals, moisture, flame, and extreme temperatures — making them suitable for harsh and mission-critical environments.

We also offer fully customized designs based on your application requirements, including variations in conductor materials, shielding types, voltage ratings, and color combinations.

The company has emerged as a highly reliable Manufacturer and Supplier of PTFE Insulated Multicore Cables. The PTFE Insulated Multicore Cables are known for their unmatched quality as well as high durability. The company offers the PTFE Insulated Multicore Cables at the market leading prices on a timely basis.

Details

• Used where high-reliability and high-temperature interconnections for signal and control applications are most important
• Extensive range of multi-core and multi-pair screened and jacketed PTFE insulated cables
• Can be used to transmit low voltage, RF, or digital signals in the vicinity of high temperatures
• All types of signaling, communication and telephone cables fall in this category
• Can be availed in a combination of cores, pairs, triads, quads etc. of standard and customized sizes
• Combined into one large cable, with or without shielding on individual pairs/triads/quads
• Available with overall shielding as well
• Jackets can be PTFE, PVC, PU, FEP, ETFE or Varnished Fiber Glass (VFG), for high temperature requirements

PTFE Radio Frequency (RF) / Coaxial Cables

Opulent Wire & Cables Pvt. Ltd. manufactures high-precision PTFE RF Coaxial Cables based on both national and international standards. Our RF cables are developed using advanced manufacturing techniques, decades of experience, and the latest technologies to meet the stringent requirements of industries such as aerospace, defense, telecom, and instrumentation.

Cable Construction:

• Inner Conductor: Silver-Plated Copper (SPC) or Silver-Plated Copper Clad Steel (SPCCS)
• Core Insulation: PTFE (Polytetrafluoroethylene)
• Shielding: Single or Double SPC Braid Shield
• Sheath: PTFE Jacket for superior thermal and chemical resistance
• These cables provide excellent high-frequency performance, thermal stability, and low signal loss, making them ideal for sensitive communication and RF transmission applications.

The company has mastered the art of the production of the PTFE Ribbon Cables and is a major Manufacturer and Supplier in this domain. The company offers the finest quality PTFE Ribbon Cables to the clients and the durability and performance of these cables is exceptional. The company’s major export product is the PTFE Ribbon Cable.

Highlights

• A cable with many conducting wires running parallel to each other on the same flat plane
• Uniform core to core distance. It can easily connect in its connector.
• Wide and flat as well as cost-effective
• Space saving
• High density scalable solutions

Opulent Wire & Cables Pvt. Ltd. offers high-performance PTFE Sheathed or Jacketed Cables, designed for demanding environments requiring chemical, thermal, and electrical resistance. These cables can be manufactured as single or multi-core variants, with or without screen, ranging from AWG 32 to AWG 12.

We offer configurations from 1 core up to 64 cores, custom-built to match customer requirements, ensuring safety and performance under extreme conditions.

The company is a distinguished Manufacturer and Supplier of PTFE Thermal Cables. The PTFE Thermal Cables are available in a wide array, which ranges from 150-3000 watts and can be availed in various colors. The PTFE Thermal Cables are most handy in cold places and offer reliable and consistent performance.

Applications

• Flexible small heater which can be weaved with the kilt to keep it warm and comfortable
• Can be attached with carpets to keep the feet warm
• Can be used as a towel dryer
• Can be attached with car sheets to make the user feel alright and energetic
• Can be used in any dry place even to keep equipment warm and working

PTFE Thermocouple Extension Cables

Opulent Wire & Cables Pvt. Ltd. manufactures high-quality PTFE Thermocouple Extension, Compensating, and RTD Cables designed for precise temperature measurement and signal transmission in demanding environments. These cables are available with or without shielding and outer jackets, ensuring optimal performance across industrial applications.

Product Variants:

Type: J, K (Other types available upon request)

Insulation: PTFE (Polytetrafluoroethylene) – High temperature & chemical resistance

Shielding Options: Stainless Steel (SS), Silver-Plated Copper (SPC), Varnished Fiberglass, or as per customer specifications

Colour Coding: Follows international thermocouple standard colour codes

Size: As per industry standards or tailored to customer-specific requirements

These extension cables ensure accurate temperature signal transmission with excellent electrical and mechanical properties. They are ideally suited for use in process control, instrumentation, chemical, and high-temperature industrial applications.

PTFE Twisted Only Cables

Opulent Wire & Cables Pvt. Ltd. offers high-performance PTFE Insulated Twisted Only Cables with multiple core configurations, manufactured as per stringent quality standards. These cables are available in sizes ranging from AWG 32 to AWG 16, with customizable core counts to meet your specific technical requirements.

These cables are primarily used where flexibility, signal integrity, and high-temperature performance are required — including aerospace, medical devices, industrial automation, and instrumentation sectors.

Technical Specifications:

• Size Range: AWG 32 to AWG 16 (Other sizes available on request)
• Core Types: 2-Core, 3-Core, and 4-Core twisted constructions
• Voltage Ratings: 250V / 600V / 1000V
• Conductor: Stranded Silver Plated Copper (SPC), Nickel Plated Copper (NPC), or Bare Copper
• Insulation: PTFE (Polytetrafluoroethylene)
• Temperature Range: -65°C to +260°C

Custom core counts and diameters are available upon request. All cables are manufactured under stringent quality control to ensure performance under demanding environmental and electrical conditions.